April 10, 2020

How Does a Blow Off Valve Work?

What is the purpose of a blow off valve?

A blow off valve is actually a Pressure release valve that releases turbo pressure / boost when the throttle plate is closed. While the turbo is still spinning and creating pressure, a wave of pressure will travel back to the turbocharger when the throttle close, this will results in that the compressor wheel stalls the “compressor surge” and slows it down very quickly. This is hard on the bearings and decreases the turbo’s lifespan, it will also take longer time for the turbo compressor to spin up the next time the throttle opens and the turbo will not be able to deliver maximal boost as quickly as possible.

What is a blow off valve and how does it work?

There are two different blow off valves; re-circulating and vented/atmospheric blow off valves. A re-circulated BOV is one where the boost pressure is re-circulated back into the intake, in order not to affect the engine already measured air/fuel mix. A vented BOV is one where the air is released out to the atmosphere instead of being reused.

We’ve chosen to illustrate the function of an atmospheric blow off valve, which is how the Nuke Performance blow off valves work, even if a re-circulated one have the same function but not the same design.

What happens within the valve?

At engine idle

Engine vacuum at the top of the valve piston is trying to force the piston to open. There is no vacuum or pressure at the bottom of the piston. A vented BOV needs to remain shut in idle state to avoid leaking. To make that possible, there is a stainless spring inside the upper BOV housing that holds the piston closed. Nuke Performance offers three different springs for differences in engine vacuum in order to make it possible to optimize the setup for any engine.

At low boost

The conditions the BOV is experiencing at low boost is similar to the conditions when the car is in idle state, but there is less vacuum present at the top of the piston, this is because the throttle is slightly more open. If the correct spring is mounted in order for the piston to be closed at idle state, the piston will also be closed at low amount of boost.

At high boost

The valve is fully closed at high boost due to the boost pressure at the top of the piston.

When the throttle closes

At high boost, the pressure at the top of the piston will turn to vacuum, the pressure in the intake and the vacuum at the top of the piston will force the piston up into the upper housing, making the boost exhaust to the atmosphere and prevent the turbo/compressor from being slowed down by the excess boost pressure. It is when this happens that the well-known “dump sound” occurs.

How does the boost affect the movement of the piston?

Blow off valve function

What are the essential parts of a Blow Off Valve?

Blow off valve parts

Where a blow off valve should be fitted

The BOV is a separate part that is supposed to be mounted in the intake plumbing between the turbocharger compressor and the throttle plate.

What is the difference between a high quality blow off valve like the Nuke Performance ones vs. a cheap copy from China etc?

The more expensive BOVs have much more engineering behind the product which aims to make it more exact and able to perform at higher outputs. It is very common that a blow off valve will malfunction or that it does not work at all at a higher boost pressure. This is usually due to leakage or due to late / not sufficient blow off.

My blow off valve is open at idle, what is wrong?

For different engine setups, different BOV springs are used. If your BOV is open at idle you should change to a harder version. To know which spring to use for your engine setup if you’re using the Nuke Performance blow off valve, please see the spring pressure chart in the description of the blow off valve springs part.

Should I use V-Band or Hose connection?

The biggest difference between the V-Band version and the one for hose connection is that the V-Band come delivered with a V-Band welding flange that is used to weld to the intake piping, if you run silicon hose it is not possible to use the flange, then you use the hose connection version with hose clamp.

This article was reprinted with permission from Nuke Performance.

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